College Workshop

Workshop at Engineering College, Basic Industrial Automation Workshop (Duration 1 Week/42Hr.)


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    • BASICS OF ELECTRICAL SYSTEM:

      Electrical symbols used in industries , 1phase & 3phase power supply, hydraulics, pneumatics, Functions of different field devices like push buttons, Limit switches, Emergency switch, Float switch, Selector switch, Proximity sensors (Inductive, Capacitive, Photo electric, Ultrasonic), Concept of PNP and NPN Type proximity switch, Types of Relays and Contactors, Control panel basics.

    • Overview of Automation System:

      What is Automation? Different devices used in Automation, Role of PLC in automation system., Scope of Automation field in present and future, Comparison between Automated and Manual Operated Systems.

    • PLC DETAILS:

      History of PLC, difference between relay, contactor & PLC logic, PLC architecture, Block diagram of PLC, A detail description of different PLC modules and cards, I/O modules addressing for Siemens, Mitsubishi, Allen bradly, Schneider, Messung, ABB, Delta, PLC Wiring.

    • CONCEPT OF PROGRAMMING:

      First steps with the programming device, introducing the basic ladder logic instructions, contacts (NO & NC), Coils and PLC scan cycle.

    • INTRODUCTION TO LADDER SOFTWARE:

      Introduction to ladder programming software for Allen bradly, Siemens, Mitsubishi, Delta, ABB and Messung, Schneider Electric, CECO(LG) PLC.

    • Set, Reset Instructions with examples.
    • Concept of Memory bit, Concept of Latching & Interlocking.
    • Triggering Instructions with examples.
    • Timer and Counter related Instructions with examples.
    • Applications of PLC for traffic signal ontrol, Mixture application, stepper motor control, ram press application, Two way switch, control of hydraulics, X-Y axis motion control.
    • PLC Instructions jump and subroutine.
    • MC & MCR control Instructions.
    • ANALOG PROGRAMMING : PLC Instructions Set Move, Compare ( GT, GE, LT, LE, EQ), Arithmetic ( ADD, SUB, MUL, DIV) Instructions with examples.

PLC Programming software



(ABB-Codesys v2.3, Siemens- Step7 , Schneider-TwodoSuit, Mitsubishi-GX Developer)[Digital + Analog Basic]

    Advanced Industrial Automation Workshop(Duration 2 Week/84Hr.)

  1. Basics of Electrical System

    Electrical symbols used in industries , 1phase & 3phase power supply, hydraulics, pneumatics, Functions of different field devices like push buttons, Limit switches, Emergency switch, Float switch, Selector switch, Proximity sensors (Inductive, Capacitive, Photo electric, Ultrasonic), Concept of PNP and NPN Type proximity switch, Types of Relays and Contactors, Control panel basics.

  2. Overview of Automation System

    What is Automation? Different devices used in Automation, Role of PLC in automation system., Scope of Automation field in present and future, Comparison between Automated and Manual Operated Systems.

  3. PLC Details

    History of PLC, difference between relay, contactor & PLC logic, PLC architecture, Block diagram of PLC, A detail description of different PLC modules and cards, I/O modules addressing for Siemens, Mitsubishi, Allen bradly, Schneider, Messung, ABB, Delta, PLC Wiring.

  4. Concept of Programming

    First steps with the programming device, introducing the basic ladder logic instructions, contacts (NO & NC), Coils and PLC scan cycle.

  5. Introduction to Ladder Software

    History of PLC, difference between relay, contactor & PLC logic, PLC architecture, Block diagram of PLC, A detail description of different PLC modules and cards, I/O modules addressing for Siemens, Mitsubishi, Allen bradly, Schneider, Messung, ABB, Delta, PLC Wiring.

  6. PLC Details

    Introduction to ladder programming software for Allen bradly, Siemens, Mitsubishi, Delta, ABB and Messung, Schneider Electric, CECO(LG) PLC.

    Set, Reset Instructions with examples.

    Concept of Memory bit, Concept of Latching & Interlocking.

    Triggering Instructions with examples.

    Timer and Counter related Instructions with examples.

    Applications of PLC for traffic signal ontrol, Mixture application, stepper motor control, ram press application, Two way switch, control of hydraulics, X-Y axis motion control.

    PLC Instructions jump and subroutine.

    MC & MCR control Instructions.

  7. Software Required

    ll Brands PLC : Siemens-Step7, Allen Bradley-RS Logix, Schneider Electric-TwidoSuit, Mitsubishi-GX Develop, Delta-WPL Soft, ABB-CodeSys, CECO(Ceco Client) & Omron(CX-Developer)


HUMAN MACHINE INTERFACE



Introduction, Applications, Role of HMI in Automation, Interfacing HMI with different devices, Hardware Details of HMI, Technical Specifications of HMI, Wiring and Connection Techniques, Various models of HMI available in market, Editing various display options using the keys, Programming of HMI, Overview of HMI software, Hardware Configuration, Network Settings or Communication Settings, Developing Different Screens on HMI, Writing Plain Text on the screen, Developing Headers & Footers for the Screen, Configuring the function keys of HMI for screen change or for giving inputs, Linking the variables directly on the screen, Password Management (for screen change & for editing the values), Developing user defined text list, Screen Change using PLC variables, Displaying Alarm Messages on the Screen during fault, Configuring Help Screen for Troubleshooting the errors or faults, Downloading and Uploading the program to or from the HMI respectively using bus interface or USB drive.
Data Logging and recipe generation, Report generation in excel format.

  1. Software s Required

    HMI Brands: Siemens-WinCC Flexibility, Schneider Electric-Vijeo Citect, Delta-Screen, Mitsubishi-E-Deginer

  2. SCADA SYSTEM


    Introduction to SCADA, configuration of different drivers, Database of Tags and its interfacing with PLC, Application of SCADA in substation, process industries, oil and gas industries, pharmaceutical industries, steel plants, power plants, cement plants etc.

    1. Software Required

      SCADA: Wonderware –Intouch, Schneider- Vijeo Citect


    AC DRIVE ( VARIABLE FREQUENCY DRIVES)



    Introduction to AC/DC Drives, Fundamentals and block diagram of AC drive, Selection criteria of the drives for particular application i.e. Speed/Torque Characteristics etc, Configuration of different motor parameter for drives i.e. speed and torque control, types of braking, ramp selection, jog/inch selection, Auto Tuning, selection of preset speed digital and analog etc. Various applications of AC drive.
    1. Drives of Various Brands

      Allen Bradley, Siemens, Danfoss, CG, ABB & Schneider Electric , Interfacing of AC & DC Drive with PLC and PC.

    2. Third part Interfacing

      Interfacing of PLC with DRIVES, HMI, and SCADA system.